The cost of Bulletproof 6.0 will depend on the area one will want to bulletproof. It is required to mention that one can only bulletproof some of the specific areas of the engine. For example, the coolant of the engine gets sludge so easily and kills the engine. To stop that issue, one can bulletproof the coolant of the engine.
Moreover, the choice of the workshop to do the job will alter the total price. If one does not have any mechanical knowledge, they better not try it at home. However, one can order the car with the bulletproof features at the same time one is buying it. Furthermore, the readers will find all the necessary information below.


Cost to Bulletproof 6.0
Before going into the concept of bulletproof and its cost, one will have to know the basics of the engine. First of all, the 6 Powerstroke engine of ford is one of the highly reliable engines. According to the design of the engine, it will provide maximum performance to the car.
As with the other engine of Powerstroke, this one also belongs to the diesel family of the ford. So, one will be using diesel as the fuel of the engine. That is where the point of burning less fuel and producing less carbon.
It is designed in such a way that the heat lost from the four strokes is supposed to be captured and reused to produce additional power. That’s why the engine has cooler than the regular engine. The design of the engine includes,
6 different stroke | 4 different valve |
-Intake stroke -Compression stroke -Power stroke -Exhaust stroke -Air intake -Air exhaust | -Air-fuel intake valve -Air-only intake valve -Combustion exhaust valve -Air-only exhaust valve |
With these strokes and valves, the engine will have different specifications than the other Powerstroke of the ford. They launched the engine back in 2003 as an alternative to the 7.3 strokes to match the carbon emission law. Moreover, the specifications are,
Key | Details | |
Engine | 6.0L Power Stroke diesel V-8 | |
Displacement | 6.0 liters, 365 cubic inches | |
Block/Head Material | Cast iron block, cast iron cylinder heads, M14 TTY head bolts, 4 bolts per cylinder | |
Compression Ratio | 18.0: 1 | |
Firing Order | 1-2-7-3-4-5-6-8 | |
Bore | 3.74 inches or 95 mm | |
Stroke | 4.134 inches (105 mm) | |
Aspiration | Single Garrett GT3782VA variable geometry turbocharger (VGT) | |
Injection | Direct injection, Electrohydraulic Generation Two (G2) injection technology (HEUI injectors, 26,000 psi) | |
Valvetrain | Single gear drove camshaft, 4-valves per cylinder (32 valve pushrod valvetrain) | |
Liquid capacities and maintenance |
| |
Engine Weight | Approx. 966 lbs with oil | |
Emissions Equipment | Exhaust gas recirculation or EGR and diesel oxidation catalyst or DOC | |
Peak Horsepower | 325 HP at 3,300 RPM | |
Peak Torque | 560 lb-ft at 2,000 RPM | |
Engine Dimensions | Length: | 35 inches |
Width: | 38-1/4 inches | |
Height: | 40-3/4 inches |
With all the features and benefits, the engine is supposed to last from 150, 000 miles to 300, 000 miles. However, they had to change some mechanical features in the engine which cause some major issues. Those are,
- High-Pressure Oil System
- EGR Cooler Problems
- Oil Cooler Faults
- EGR Valve Failures
- Fuel Injection Control Module
- Turbocharger Problems
- Cylinder head faults
These problems leads the engine to a disaster and then the engineers came up with a solution the bulletproof. This bulletproofing of the 6-Powerstroke engine will solve all the problems described above and keep the engine at its best for the longest of time.
The theory of bulletproofing the engine comes from the bulletproof.com organization which solves the major problem of the engine.
For example, the cooler of the 6-stroke engine of the ford is at fault. Now, they will bulletproof the cooling system of the engine to upgrade the performance. overall, the cost of bulletproofing the engine will be around $3000 to $5000 depending on the parts one will require. Also, the different workshops will charge differently. Moreover, for bulletproofing the engine they will need,
Bulletproofing costs $3000 to $5000 | -Oil cooler -EGR cooler -Water pump -Fuel injector control module -Head gasket & head studs -Fuel injectors -Turbocharger -High-pressure oil system -Cooling system |
In some of the areas here like the cooler and the water, pump upgrading is expensive to do. That is what left a question inside the owner’s mind, does it worth it? Buying the car with all that money and then upgrading the engine costs a handsome amount of money.
Well, one will find the answer or get the answer, once they ride on the ford with that 6-stroke upgraded bulletproof engine. The driving experience of noiseless with tremendous power and comfort, one will not get anything like that with any other trim. So, yes, costing an extra $3000 to $4000 or a little more on bulletproofing a ford 6-stroke engine is worth it.
Related Post: 6.7 Powerstroke Engine Replacement Cost


What are the options for 6 stroke engine?
Ford start manufacturing the 6-stroke engine in 2003 to match the carbon emission law of the United States. The amazing fact is that all the engine variations of this Powerstroke will be compatible for the upcoming few decades. So, the options are
Model Year | Engine | HP | Torque |
2003 | 6.0 Powerstroke | 325 HP at 3,300 RPM | 560 lb-ft at 2,000 RPM |
2004 | 6.0 Powerstroke | 325 HP at 3,300 RPM | 560 lb-ft at 2,000 RPM |
2005 | 6.0 Powerstroke | 325 HP at 3,300 RPM | 570 lb-ft at 2,000 RPM |
2006 | 6.0 Powerstroke | 325 HP at 3,300 RPM | 570 lb-ft at 2,000 RPM |
2007 | 6.0 Powerstroke | 325 HP at 3,300 RPM | 570 lb-ft at 2,000 RPM |
Conclusion
Hopefully, the readers have gathered all the necessary information on the cost of a bulletproof 6.0 Powerstroke engine. Ford has always designed some incredible engines to provide extreme performance. this one is one of those but got some issues that need attention.
To solve those major problems of the engine caused by an upgrade to match the carbon emission law. Moreover, costing that money on the engine will be worth it once one drives or ride the car.