The Volvo s40 engine replacement cost is a common query of the user of this series. Mainly, those who are using the car for more than 10 years or thinking about buying one. well, whichever situation the reader the fact that it will cost like many other affordable replacement costs will relieve them.
However, the total cost will depend on so many factors like every manufacturer’s engine replacement cost. For this one, there will be many options in the engine which will make a huge difference in the replacement cost. If one wants to know more on the issue, they must read through the end with us.


Volvo s40 engine replacement cost
The manufacturer launched this S40 series under compact and subcompact vehicles of them. From 1995 to 2012, they have continued with the production of these series with different engines and power. Normally, the engine of this trim comes with ten years of warranty. However, before or after that warranty time the engine dies because of many reasons. That requires a replacement of the dead engine.
For a Volvo S40, the replacement cost of the engine will depend on many factors. Mainly, the model and engine type, how much mileage the car has crossed till now, and many more. Another important fact that will alter the price is whether one will use a used engine or any new engine. Besides, an authentic Volvo rebuilds the engine with one year warranty will cost more than the other options.
Moreover, the total labor time and the selection of the workshop will also have an impact on the total price. On average, one will need 12 to 15 hours to replace the engine of the Volvo S4. If we calculate the hour by taking the labor cost per hour as $150 then the total labor cost will be $1800 to $2250.
Moreover, the engine price will add to the labor cost. In that case, if one buys a used engine of good health then it will cost them around $2500 to $4500. So, the total cost will be around $4500 to $6500. However, for an authentic rebuild engine, the price will be around $6700 and the total cost will be around $8300.
Overall, one will have to know which trim they are using for the series. Also, the specification of the engine is another important thing to know when one is going to replace a dead engine. They have to keep in mind that different engines with different sizes will charge differently.
Moreover, one cannot attach a bigger engine or replace the old engine with a bigger engine. Because there will not be enough space to fit the battery. Also, being smaller than the actual size which will come with a lower power range will create problems and lower the performance. That is why one will need to know all about the engine before going for the replacement. Below, they will get information on every engine Volvo used in the S40.
Table: Volvo S40 petrol engine
Petrol Engines | ||||
Model | Year | Power | Torque | Displacement |
1.6 | 1996–1999 | 105 PS or 104 hp at 5500 | 143 N⋅m or 105 lb-ft at 4200 | 1,587 cc or 96.8 in3 |
1.8 | 1995–1999 | 115 PS or 113 hp at 5500 | 165 N⋅m or 122 lb-ft at 4100 | 1,731 cc or 105.6 in3 |
1.8i | 1998–2001 | 125 PS or 123 hp at 5500 | 174 N⋅m or 128 lb-ft at 3750 | 1,783 cc or 108.8 in3 |
2.0 | 1995–2004 | 140 PS or 138 hp at 6000 | 183 N⋅m or 135 lb-ft at 4500 | 1,948 cc or 118.9 in3 |
2.0 T | 1998–1999 | 160 PS or 158 hp at 5100 | 230 N⋅m or 170 lb-ft at 1800–4800 | 1,948 cc or 118.9 in3 |
2.0 T | 2000 | 160 PS or 158 hp at 5100 | 230 N⋅m or 170 lb-ft at 1800–4800 | 1,948 cc or 118.9 in3 |
2.0 T | 2001–2004 | 163 PS or 161 hp at 5250 | 240 N⋅m or 177 lb-ft at 1800–4500 | 1,948 cc or 118.9 in3 |
2.0 T | 2003–2004 | 172 PS or 170 hp at 5500 | 240 N⋅m or 180 lb-ft at 1800–5000 | 1,948 cc or 118.9 in3 |
T4 | 2001-2003 | 200 PS or 197 hp at 5500 | 300 N⋅m or 221 lb-ft at 2500–4000 | 1,948 cc or 118.9 in3 |
T4 | 1998–1999 | 200 PS or 197 hp at 5500 | 300 N⋅m or 221 lb-ft at 2400–3600 | 1,855 cc or 113.2 in3 |
There is another type of engine in the Volvo S40 series which is a diesel engine. Both thermal and Diesel engines will be completely different from each other and they cost differently when it is time to replace them.
Table: Volvo S40 diesel engine
Diesel Engines | ||||
Model | Year(s) | Power at rpm | Torque at rpm | Displacement |
1.9D | 1996–1999 | 90 PS (66 kW; 89 hp) at 4250 | 176 N⋅m (130 lb-ft) at 2250 | 1,900 cc (115.9 in3) |
1.9D | 1999–2000 | 95 PS (70 kW; 94 hp) at 4000 | 190 N⋅m (140 lb-ft) at 2000 | 1,870 cc (114.1 in3) |
1.9D | 2000–2004 | 116 PS (85 kW; 114 hp) at 4000 | 265 N⋅m (195 lb-ft) at 1750–3250 | 1,870 cc (114.1 in3) |
1.9D | 2000–2004 | 102 PS (75 kW; 101 hp) at 4000 | 215 N⋅m (159 lb-ft) at 1750–3250 | 1,870 cc (114.1 in3) |
We can see that these series have many options in the engine. So, it will be hard to say an exact amount for the replacement cost. Because every engine will have a different price. Maybe the labor cost will be the same but the engine price will be different for each of them. Moreover, they need to know that their engine is dying or dead to replace it. For that, they will have to notice some symptoms. The common symptoms are,
- Trouble starting the car
- Getting weird vibrations while acceleration
- Burned engine oil under the car
- Bad smell and black smoke coming out from the tailpipe
- Check Engine Red light
- A dead car
These are all one needs to know regarding the replacement cost of their Volvo S40 engine. Overall, the decision of the owner or user of the car will be responsible for the cost range.
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Conclusion
If one is having the oldest trim of the Volvo S40 series then they may need to pay much labor costs. However, the engine cost will be less even if they chose the authentic rebuild with one year warranty. However, the newest trim will minimize the working hour as well as labor costs yet the engine price will be higher in this case.
Overall, the situation on Volvo s40 engine replacement cost is something which cannot be illustrated for sure. Since many facts including the model year, the decision of the user on many things will later the price. Overall, it will be something affordable and logical.
Sources: https://www.media.volvocars.com/us/en-us/media/pressreleases/16773/the-new-volvo-c30-s40-and-v50-16d-drive-with-co2-emissions-of-115-and-118-gkm